The Manufacturing Process for Face Mask Base Fabric
Raw Material Selection
Based on client requirements for performance and tactile feel, we carefully select premium fibers like Viscose and Tencel, blending them in precise, scientifically optimized ratios.
Opening & Blending
Compact fiber bundles are thoroughly broken up and evenly mixed to ensure the structural uniformity and stability of the final substrate.
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Carding & Web Formation
Using precision carding equipment, the tangled fibers are aligned into a uniform, smooth, and fine web structure, laying the foundation for the substrate’s lightweight and breathable qualities.
High-Pressure Hydroentanglement
High-pressure micro-jets of water penetrate the fiber web, causing the fibers to instantly intertwine. This purely physical reinforcement process uses zero chemical binders, ensuring ultimate skin safety.
Drying & Winding
Constant-temperature drying removes excess moisture before the material is evenly wound into master rolls, maintaining the optimal balance of flexibility and thickness.
Precision Die-Cutting
The master rolls are transferred to an ISO Class 8 (100,000-grade) cleanroom, where they are precisely die-cut to custom facial contours, ensuring smooth, burr-free edges.
Automated Cleanroom Folding
Operating entirely within the cleanroom, the substrates are folded using fully automated equipment to eliminate human contact and contamination risks. Once bagged, they are ready for essence filling.
